Client
Coastal Agri-Storage Co., based in Kerala, India (monsoon zone – receives 3,000mm+ annual rainfall).
Challenge
50,000m² distribution center storing paper goods (cardboard, office supplies). Original roof: shallow wave PVC (16mm height, 100mm pitch). The 5° slope was too low for adequate drainage.
Problems with shallow wave PVC on low-slope roof
Ponding water 1-2″ of water sat in wave troughs for 3-5 days after each rain
Leaks Ponding water found micro-cracks – 18-22 active leak points
Algae growth Green algae covered 40% of roof surface
Maintenance cost Patching leaks, algae cleaning annually
Building appearance Green algae stains + patchy gray faded areas
Insurance inspection Standing water noted as risk factor
Our Solution
Supplied our APVC Anti-Corrosion Tiles – deep wave (210mm pitch, 26mm height), 2.0mm thickness, white color – for full re-roofing. 50,000m² total. Purlin spacing increased from 800mm to 1,000mm – 20% fewer purlins.